Triple-Fuller Gladius – Hand-Forged Sword

Triple-Fuller Gladius — Hand-Forged Roman Sword with Three-Fullered Leaf Blade

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Triple-Fuller Gladius — Hand-Forged Roman Sword with Three-Fullered Leaf Blade

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$234.99

Ex Tax: $234.99

Model: Roman Gladius Sword
Product Code: GladiusSword1
Location: Kathmandu,Nepal

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Triple-Fuller Gladius — A Hand-Forged Roman Sword with a Three-Fullered Leaf Blade

This Triple-Fuller Gladius from Everest Forge is set apart by its blade: a broad, leaf-shaped Roman gladius worked with three fullers running down its length — a detail you will not find on a standard single-fuller sword. It is finished with a turned wood grip and a flared wood pommel, and comes with a leather scabbard.

The blade is hand forged in Kathmandu, Nepal from 5160 high carbon spring steel, oil-tempered to working hardness, with a full tang. The three fullers lighten the broad blade and give it its distinctive look down to the long leaf point. The standard blade is 22 inches, and other lengths can be specified before forging.

An honest note. This is a hand-forged collector and reenactment gladius — a real, full-tang spring-steel blade, not a wall-hanger and not a casting. We describe how the Roman gladius was used historically because that heritage is what the design expresses. Because every blade is forged individually, small variations in the fullers, wood grain, weight, and finish are natural marks of handwork, not flaws.

Everest Forge — Hand-Forged in Nepal

Make This Triple-Fuller Gladius Yours

Choose your length, handle material, edge, and engraving — or commission a fully bespoke gladius with custom fullering. Personalised engraving is included at no extra charge.

Customise This Gladius → Commission a Bespoke Gladius →

A Three-Fuller Leaf-Blade Gladius

The gladius was the short sword of the Roman legions — a compact, balanced, double-edged blade. This version keeps the broad, leaf-shaped silhouette but distinguishes itself with three fullers worked down the blade rather than the usual one. The fullers lighten the broad blade and add a strong visual rhythm along its length.

The turned wood grip and flared wood pommel, set off by a brass collar, give it a clean, traditional finish. It is a distinctive collector's gladius that remains a genuine hand-forged working blade.

Why This Triple-Fuller Gladius Stands Apart

Three-fuller blade

Three fullers run down the broad leaf blade — the signature feature, lightening it and giving a look you will not find on a single-fuller sword.

Broad leaf-shaped blade

A wide gladius blade drawing to a long leaf point — substantial, with a clean profile.

Turned wood grip and pommel

A turned wood grip with a flared wood pommel and a brass collar, shaped for a secure, balanced hold.

5160 spring steel, oil-tempered

The same high carbon spring steel used in vehicle leaf springs, chosen for toughness and resilience. Oil-tempered to a working hardness.

Full-tang construction

The tang runs the length of the grip for structural integrity — a real, handle-able sword, not a display casting.

Hand-forged in Nepal

Forged by hand by our blacksmiths in Kathmandu. See the process on The Making and meet the team on Meet the Maker.

Specifications

Type

Triple-fuller Roman gladius — leaf-shaped blade

Blade length

22 inches (standard) — other lengths available

Handle length

7 inches

Overall length

29 inches (standard)

Blade weight

Approx. 1.0 kg

Blade

Broad leaf-shaped, three fullers

Steel

5160 high carbon spring steel

Heat treatment

Oil-tempered to working hardness

Tang

Full tang

Handle

Turned rosewood with flared pommel and brass collar (standard)

Scabbard

Leather scabbard, included

Edge

Sharpened working edge — blunt edge available

Customise Your Triple-Fuller Gladius

Most details on this gladius can be specified to your preference before forging begins. Use the options on this page to build your blade, or contact us for anything outside the standard list.

Length

Standard 22-inch blade, or specify any length from 14 to 30 inches. Forged to your dimension at no extra charge.

Handle Material

Turned rosewood as standard. Whitewood, buffalo horn, and exotic timbers are available on request to suit display or handling preference.

Edge

Sharpened working edge by default, or a blunt edge for safe display and handling — included at no extra charge.

Engraving

Names, dates, Roman mottos such as SPQR, or a crest — engraved on the blade or fittings, included at no extra charge.

Build My Triple-Fuller Gladius →

Hand-Forged, Not a Wall-Hanger

An Everest Forge Triple-Fuller Gladius

5160 high carbon spring steel
Oil-tempered to working hardness
Full-tang construction
Hand-forged blade with three hand-worked fullers
A distinctive piece that is still a real, handle-able sword

A typical decorative replica

Stainless or unknown steel
Little or no heat treatment
Rat-tail or partial tang
Cast or stock-removed in a factory
Built for display only — not for handling

The Complete Gladius Collection

Single-Fuller Gladius

A long single-fuller gladius with an engraved brass guard and disc pommel.

Skeletonized Gladius

A modern, lightened gladius with a drilled, double-fullered blade.

Mainz Gladius

The early Imperial waisted pattern with a long reinforced point.

Pompeii Gladius

The standardised straight-edged pattern with a short triangular point.

All Roman Gladius Swords

Browse the full Everest Forge gladius range by pattern, length, and use.

Who This Triple-Fuller Gladius Is For

Collectors who want something distinctive — the three-fuller blade is the standout, for buyers who want a gladius that is not the standard single-fuller form.
Roman history enthusiasts — those who want a broad, leaf-shaped gladius in real, hand-forged steel.
Reenactors — living-history groups who want a full-tang gladius with a characterful blade.
Cutting-practice users — those who want a real, broad fullered blade for controlled cutting. A blunt version is available.
Gift buyers — a striking, lasting hand-forged gift for a history or blade enthusiast, with optional engraving.
Film, theatre, and production — a characterful full-weight blade for productions, with blunt versions for choreography.

How It Is Made

Steel selection

We start with 5160 high carbon spring steel, the same material used in heavy-duty vehicle leaf springs, chosen for toughness and shock resistance.

Forging and shaping

The bar is heated and hammered by hand into the broad leaf blade, and the three fullers are worked in along its length.

Heat treatment

The blade is hardened and oil-tempered to a working hardness, balancing a durable edge against a resilient spine.

Finishing and fitting

The turned rosewood grip and flared pommel with brass collar are fitted, the edge is brought up, and the leather scabbard is finished to match.

What Is Included

One hand-forged triple-fuller Roman gladius in 5160 spring steel
Leather scabbard
Personalised engraving where requested, at no extra charge
Care guidance for the blade, handle, and leather

Shipping, Returns, and Warranty

Every gladius ships from Kathmandu, Nepal via DHL Express or FedEx International on a Delivered Duty Paid (DDP) basis — duties and taxes are handled so there is nothing to pay on arrival. Typical delivery is 8 to 15 business days from order, including forging and processing time. Some countries restrict the import of swords above certain lengths; it is the buyer's responsibility to check local law before ordering.

Standard gladii carry a 30-day satisfaction guarantee in unused condition and a 6-month warranty against manufacturing defects. Custom and personalised pieces are forged to your specification and are non-returnable. Full details are on our Shipping and Returns and Warranty and Returns Policy pages.

Caring for Your Gladius

Wipe the blade clean after handling and apply a light film of mineral or blade oil to protect the high carbon steel from moisture, paying attention to the fullers where moisture can sit. Store the sword out of the scabbard in dry conditions for long-term keeping, treat the leather occasionally with a leather conditioner, and keep the rosewood grip away from prolonged damp or direct heat.

Everest Forge — Hand-Forged Roman Gladius

Order Your Triple-Fuller Gladius

Choose your length, handle, edge, and engraving — or commission a fully bespoke gladius with custom fullering. Every blade is forged in 5160 spring steel and shipped worldwide with tracking, duties paid.

Customise This Gladius → Ask a Question →

Frequently Asked Questions

What makes this gladius distinctive?

Its blade. Rather than the usual single fuller, this gladius has three fullers worked down a broad, leaf-shaped blade — a detail you will not find on a standard gladius. It is finished with a turned wood grip and flared pommel.

What is a fuller, and why three?

A fuller is a groove forged down the blade that lightens it without losing strength. This gladius has three fullers, which lighten the broad blade and give it a strong, distinctive visual rhythm down its length.

What is the handle made from?

The standard handle is turned rosewood with a flared pommel and a brass collar. Whitewood, buffalo horn, and exotic timbers are available on request if you prefer a different material.

What are the dimensions of this gladius?

The standard piece measures 29 inches overall, with a 22-inch blade and a 7-inch handle, and the blade weighs approximately 1.0 kg. The length is a choice — you can specify any blade length from 14 to 30 inches before forging.

What steel is the blade made from?

The blade is forged from 5160 high carbon spring steel, the same material used in heavy-duty vehicle leaf springs, valued for toughness, shock resistance, and edge retention. It is oil-tempered to a working hardness. Other steels such as 1095 and 1075 are available on custom request.

Is the blade sharp, or can I get it blunt?

The standard edge is a sharpened working edge. A blunt edge is available at no extra charge for safe display and handling — just note it in your order or contact us before forging.

Can I choose a different length or handle material?

Yes. The standard 22-inch blade can be made to any length from 14 to 30 inches. Turned rosewood is the standard handle; whitewood, buffalo horn, and exotic timbers are available on request. Mention your choices when ordering.

Can I have the gladius engraved?

Yes. Standard engraving — names, dates, Roman mottos such as SPQR, or a crest — is included at no extra charge on the blade or fittings. Bespoke ceremonial engraving with metal inlay is available as a premium service. See our Personalized Blades page.

Does it come with a scabbard?

Yes. Every standard triple-fuller gladius includes a handmade leather scabbard, for safe carry and storage.

How is it shipped, and how long does delivery take?

We ship from Kathmandu via DHL Express or FedEx International on a Delivered Duty Paid basis, so duties and taxes are handled with nothing to pay on arrival. Typical delivery is 8 to 15 business days from order, including forging and processing. Custom and personalised orders may take longer.

What is your return and warranty policy?

Standard gladii carry a 30-day satisfaction guarantee in unused condition and a 6-month warranty against manufacturing defects. Custom and personalised gladii are forged to your specification and are non-returnable. Full details are on our Warranty and Returns Policy page.

Can I order a custom or fully bespoke triple-fuller gladius?

Yes. Specify any blade length from 14 to 30 inches, a custom handle, custom fullering, and personalised engraving — or commission a fully bespoke gladius through our Custom Forge service. We confirm every detail before forging begins.

Specification
Blade:	22 inches long Blade made from 5160 ,Carbon steel
Total Length:	29 inches long in total
Handle:	7 inches long handle Made from Rosewood
Weight:	950 Grams approx.
Note:	Measurements and weight may vary slightly due to the handmade nature of each blade.