Single-Fuller Gladius – Brass Pommel Sword

Hand-Forged Roman Gladius — Single-Fuller Blade with Engraved Brass Guard & Disc Pommel

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Hand-Forged Roman Gladius — Single-Fuller Blade with Engraved Brass Guard & Disc Pommel

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$244.99

Ex Tax: $244.99

Model: Roman Gladius Sword
Product Code: GladiusSword2
Location: Kathmandu,Nepal

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Hand-Forged Roman Gladius — A Single-Fuller Blade with an Engraved Brass Guard and Disc Pommel

This hand-forged Roman Gladius from Everest Forge pairs a long, single-fullered blade with engraved brass furniture — an engraved brass guard and a rounded, engraved brass disc pommel — and a two-tone leather scabbard with brass fittings. It is a substantial, dressed gladius built around clean lines and crafted brasswork.

The blade is hand forged in Kathmandu, Nepal from 5160 high carbon spring steel, oil-tempered to working hardness, with a full tang. A single central fuller runs the length of the broad blade to its long point, the rosewood grip is set between the engraved brass fittings, and it comes with a brass-fitted leather scabbard. The standard blade is 24 inches, and other lengths can be specified before forging.

An honest note. This is a hand-forged collector and reenactment gladius — a real, full-tang spring-steel blade, not a wall-hanger and not a casting. We describe how the Roman gladius was used historically because that heritage is what the design expresses. Because the brasswork is engraved by hand, the detailing on the guard and pommel may vary slightly from piece to piece — that variation is part of the handwork, not a flaw.

Everest Forge — Hand-Forged in Nepal

Make This Gladius Yours

Choose your length, handle material, edge, and engraving — or commission a fully bespoke gladius with custom brasswork. Personalised engraving is included at no extra charge.

Customise This Gladius → Commission a Bespoke Gladius →

A Long Single-Fuller Gladius with Engraved Brass

The gladius was the short sword of the Roman legions — a compact, balanced, double-edged blade. This version is a longer, substantial interpretation, dressed with engraved brass furniture. A single central fuller runs the length of the broad blade, lightening it and giving it a clean, defined line down to the long point.

The engraved brass guard and the rounded, engraved brass disc pommel frame a rosewood grip, and the brass theme carries onto the leather scabbard. It reads as a craftsman's display piece, while remaining a genuine hand-forged working blade.

Why This Gladius Stands Apart

Engraved brass guard and disc pommel

An engraved brass guard and a rounded, engraved brass disc pommel frame the grip — the crafted furniture is the signature of this piece.

Long single-fuller blade

A broad gladius blade with a single central fuller and a long point — substantial, with a clean, defined line.

Brass-fitted leather scabbard

A two-tone leather scabbard finished with brass fittings, matching the engraved brass of the hilt.

5160 spring steel, oil-tempered

The same high carbon spring steel used in vehicle leaf springs, chosen for toughness and resilience. Oil-tempered to a working hardness.

Full-tang construction

The tang runs the length of the grip for structural integrity — a real, handle-able sword, not a display casting.

Hand-forged in Nepal

Forged and finished by hand by our blacksmiths in Kathmandu. See the process on The Making and meet the team on Meet the Maker.

Specifications

Type

Long single-fuller gladius with engraved brass fittings

Blade length

24 inches (standard) — other lengths available

Handle length

7 inches

Overall length

31 inches (standard)

Blade weight

Approx. 1.0 kg

Blade

Broad double-edged, single central fuller

Steel

5160 high carbon spring steel

Heat treatment

Oil-tempered to working hardness

Tang

Full tang

Fittings

Engraved brass guard and engraved brass disc pommel

Handle

Rosewood (standard)

Scabbard

Two-tone leather with brass fittings, included

Edge

Sharpened working edge — blunt edge available

Customise Your Gladius

Most details on this gladius can be specified to your preference before forging begins. Use the options on this page to build your blade, or contact us for anything outside the standard list.

Length

Standard 24-inch blade, or specify any length from 14 to 30 inches. Forged to your dimension at no extra charge.

Handle Material

Rosewood as standard, set between the engraved brass fittings. Whitewood, buffalo horn, and exotic timbers are available on request.

Edge

Sharpened working edge by default, or a blunt edge for safe display and handling — included at no extra charge.

Engraving

Names, dates, Roman mottos such as SPQR, or a crest — engraved on the blade or fittings, included at no extra charge.

Build My Gladius →

Hand-Forged, Not a Wall-Hanger

An Everest Forge Engraved Gladius

5160 high carbon spring steel
Oil-tempered to working hardness
Full-tang construction
Hand-forged blade with hand-engraved brass
A decorated piece that is still a real, handle-able sword

A typical decorative replica

Stainless or unknown steel
Little or no heat treatment
Rat-tail or partial tang
Cast fittings and stamped, identical decoration
Built for display only — not for handling

The Complete Gladius Collection

Ornate Roman Gladius

Engraved metalwork across the guard, pommel, and scabbard chape.

Battle Ready Gladius

A brass-hilted gladius with a ball pommel and a fullered, drilled blade.

Mainz Gladius

The early Imperial waisted pattern with a long reinforced point.

Pompeii Gladius

The standardised straight-edged pattern with a short triangular point.

All Roman Gladius Swords

Browse the full Everest Forge gladius range by pattern, length, and use.

Who This Gladius Is For

Collectors and display buyers — those who want a long, dressed gladius with engraved brass furniture and a matching brass-fitted scabbard.
Roman history enthusiasts — buyers who want a substantial gladius in real, hand-forged steel with crafted fittings.
Reenactors — living-history groups who want a full-tang gladius with presentation-grade brasswork.
Cutting-practice users — those who want a real, long fullered blade for controlled cutting. A blunt version is available.
Gift buyers — a handsome, lasting hand-forged gift for a history or blade enthusiast, with optional engraving.
Film, theatre, and production — a characterful full-weight blade for productions, with blunt versions for choreography.

How It Is Made

Steel selection

We start with 5160 high carbon spring steel, the same material used in heavy-duty vehicle leaf springs, chosen for toughness and shock resistance.

Forging and shaping

The bar is heated and hammered by hand into the long, broad blade, and the single central fuller is worked in.

Heat treatment

The blade is hardened and oil-tempered to a working hardness, balancing a durable edge against a resilient spine.

Brasswork and fitting

The engraved brass guard and disc pommel are worked and fitted to the rosewood grip, and the two-tone leather scabbard with its brass fittings is finished to match.

What Is Included

One hand-forged Roman gladius in 5160 spring steel with engraved brass guard and disc pommel
Two-tone leather scabbard with brass fittings
Personalised engraving where requested, at no extra charge
Care guidance for the blade, handle, leather, and brass

Shipping, Returns, and Warranty

Every gladius ships from Kathmandu, Nepal via DHL Express or FedEx International on a Delivered Duty Paid (DDP) basis — duties and taxes are handled so there is nothing to pay on arrival. Typical delivery is 8 to 15 business days from order, including forging and processing time. Some countries restrict the import of swords above certain lengths; it is the buyer's responsibility to check local law before ordering.

Standard gladii carry a 30-day satisfaction guarantee in unused condition and a 6-month warranty against manufacturing defects. Custom and personalised pieces are forged to your specification and are non-returnable. Full details are on our Shipping and Returns and Warranty and Returns Policy pages.

Caring for Your Gladius

Wipe the blade clean after handling and apply a light film of mineral or blade oil to protect the high carbon steel from moisture, paying attention to the fuller. Wipe the engraved brass fittings with a soft, dry cloth, avoiding harsh polishes that can wear the detailing. Store the sword in dry conditions, treat the leather occasionally with a leather conditioner, and keep the rosewood grip away from prolonged damp or direct heat.

Everest Forge — Hand-Forged Roman Gladius

Order Your Engraved Gladius

Choose your length, handle, edge, and engraving — or commission a fully bespoke gladius with custom brasswork. Every blade is forged in 5160 spring steel and shipped worldwide with tracking, duties paid.

Customise This Gladius → Ask a Question →

Frequently Asked Questions

What makes this gladius distinctive?

It pairs a long, single-fullered gladius blade with engraved brass furniture — an engraved brass guard and a rounded, engraved brass disc pommel — and a two-tone leather scabbard with brass fittings. The crafted brasswork is its signature.

What are the fittings made from?

The guard and the disc pommel are engraved brass, and the leather scabbard is finished with brass fittings. The rosewood grip is set between them.

What is a fuller, and does this have one?

A fuller is the groove forged down the blade that lightens it without losing strength. This gladius has a single central fuller running the length of the broad blade to its long point.

What are the dimensions of this gladius?

The standard piece measures 31 inches overall, with a 24-inch blade and a 7-inch handle, and the blade weighs approximately 1.0 kg. The length is a choice — you can specify any blade length from 14 to 30 inches before forging.

What steel is the blade made from?

The blade is forged from 5160 high carbon spring steel, the same material used in heavy-duty vehicle leaf springs, valued for toughness, shock resistance, and edge retention. It is oil-tempered to a working hardness. Other steels such as 1095 and 1075 are available on custom request.

Is the blade sharp, or can I get it blunt?

The standard edge is a sharpened working edge. A blunt edge is available at no extra charge for safe display and handling — just note it in your order or contact us before forging.

Can I choose a different length or handle material?

Yes. The standard 24-inch blade can be made to any length from 14 to 30 inches. Rosewood is the standard handle; whitewood, buffalo horn, and exotic timbers are available on request. Mention your choices when ordering.

Can I have the gladius engraved?

Yes. Standard engraving — names, dates, Roman mottos such as SPQR, or a crest — is included at no extra charge on the blade or fittings. Bespoke ceremonial engraving with metal inlay is available as a premium service. See our Personalized Blades page.

What scabbard does it come with?

It comes with a two-tone leather scabbard finished with brass fittings that match the engraved brass of the hilt.

How is it shipped, and how long does delivery take?

We ship from Kathmandu via DHL Express or FedEx International on a Delivered Duty Paid basis, so duties and taxes are handled with nothing to pay on arrival. Typical delivery is 8 to 15 business days from order, including forging and processing. Custom and personalised orders may take longer.

What is your return and warranty policy?

Standard gladii carry a 30-day satisfaction guarantee in unused condition and a 6-month warranty against manufacturing defects. Custom and personalised gladii are forged to your specification and are non-returnable. Full details are on our Warranty and Returns Policy page.

Can I order a custom or fully bespoke engraved gladius?

Yes. Specify any blade length from 14 to 30 inches, a custom handle, bespoke brasswork, and personalised engraving — or commission a fully bespoke gladius through our Custom Forge service. We confirm every detail before forging begins.

Specification
Blade:	24 inches long Blade made from 5160 ,Carbon steel
Total Length:	31 inches long in total
Handle:	7 inches long handle Made from Rosewood
Weight:	975 Grams approx.
Note:	Measurements and weight may vary slightly due to the handmade nature of each blade.