Menu
Your Cart

Hand-Forged Fantasy Gladius Sword, Disc Pommel Hilt

Hand-Forged Fantasy Gladius Sword, Disc Pommel Hilt
Hand-Forged Fantasy Gladius Sword, Disc Pommel Hilt
Hand-Forged Fantasy Gladius Sword, Disc Pommel Hilt
Hand-Forged Fantasy Gladius Sword, Disc Pommel Hilt
Hand-Forged Fantasy Gladius Sword, Disc Pommel Hilt
Hand-Forged Fantasy Gladius Sword, Disc Pommel Hilt
Hand-Forged Fantasy Gladius Sword, Disc Pommel Hilt
Hand-Forged Fantasy Gladius Sword, Disc Pommel Hilt
Hand-Forged Fantasy Gladius Sword, Disc Pommel Hilt
Hand-Forged Fantasy Gladius Sword, Disc Pommel Hilt
Hand-Forged Fantasy Gladius Sword, Disc Pommel Hilt
Hand-Forged Fantasy Gladius Sword, Disc Pommel Hilt
Hand-Forged Fantasy Gladius Sword, Disc Pommel Hilt
Hand-Forged Fantasy Gladius Sword, Disc Pommel Hilt
Hand-Forged Fantasy Gladius Sword, Disc Pommel Hilt
$189.99
Ex Tax: $189.99
  • Model: Custom SWORD
  • Product Code: Gladiussword25
  • Location: Kathmandu,Nepal

Available Options

Hand-Forged Fantasy Gladius Sword — Disc Pommel Hilt in 5160 Carbon Steel

This is a hand-forged, fully functional fantasy gladius — a broad, straight-edged blade running into a long triangular point, forged in Nepal from 5160 high-carbon spring steel, oil-tempered, full tang, and sharpened to a true edge. Where a Roman original would carry a wooden hilt, this one is mounted on a polished steel medieval hilt: an arched crossguard with spherical quillon terminals, a leather-wrapped rosewood grip, and a heavy flat disc pommel. It ships with a banded red and black leather scabbard. Every sword is made to order in your chosen length, finish, and engraving.

The standard blade is 20.5 inches on a 6.5-inch hilt with a 4-inch grip, for an overall length around 27 inches at about 1.24 kg. That is a short, broad, stiff single-hand blade with real presence in the hand — the mass sits forward for the cut, and the disc pommel pulls the balance back toward the grip. The oil-tempered 5160 steel and full tang make it a working sword, not a cast wall-hanger.

An honest note. This sword is a deliberate hybrid and we would rather say so than dress it up. The blade follows a Roman gladius profile; the hilt is high-medieval European, roughly a thousand years later. No such sword ever existed, and we are not claiming otherwise. It is an original Everest Forge design built for collectors who want the gladius silhouette with a knightly hilt — if you want a historically consistent Roman sword, buy our Roman gladius instead, and we will happily point you at it.

Bespoke Service

Forge a Gladius to Your Own Design

Want a different blade length, a wheel or scent-stopper pommel, a different grip wrap, or your own engraving? Our Custom Forge service builds swords to your spec, by hand in Kathmandu.

Request a Custom Forge →

What Is a Fantasy Gladius?

A gladius is the short, broad thrusting sword of the Roman legions, defined by its blade rather than its hilt — straight edges, a wide cutting body, and a long triangular point built for close work behind a shield. A fantasy gladius takes that blade and mounts it on a hilt that never belonged to it. Here that means a medieval knightly assembly: an arched crossguard with ball terminals, a leather-wrapped grip, and a flat disc pommel of the type Ewart Oakeshott catalogued on European swords from roughly the 12th century onward. The result is a sword that reads as ancient from the blade forward and medieval from the guard back. It is a design choice, not a reconstruction, and it is what separates this piece from our historical Roman patterns.

Real Forged BladeHand-forged 5160 spring steel, full tang, oil-tempered and sharpened.
Disc Pommel HiltHeavy polished steel disc pommel that pulls the balance back toward the hand.
Arched CrossguardCurved quillons with turned spherical terminals in polished steel.
5160 Spring SteelTruck leaf-spring steel — tough, shock-resistant, holds an edge.
Wrapped Rosewood GripRosewood core under a corded leather wrap for a secure single-hand hold.
Banded Leather ScabbardRed and black leather scabbard in a banded wrap — this sword's signature.

Specifications

TypeHand-forged fantasy gladius, medieval disc pommel hilt
Blade Length20.5 inches standard (custom lengths to order)
Handle Length6.5 inches overall, 4-inch grip section
Overall LengthApprox 27 inches at standard blade size
WeightApprox 1240 g total, 940 g blade
Blade Steel5160 high-carbon spring steel (truck leaf spring)
Heat TreatmentOil-tempered — hard edge, flexible spine
Blade StyleBroad, straight-edged, long triangular point, satin finish, sharpened
TangFull tang, peened through the disc pommel
HandleRosewood grip under a corded black leather wrap
FittingsPolished steel arched crossguard with spherical terminals, flat disc pommel
ScabbardBanded red and black leather scabbard, included
OriginHand-forged in Tokha-3, Kathmandu, Nepal

Customize Your Fantasy Gladius

Every sword is forged to order. Set your options before you add to cart:

Blade LengthStandard 20.5 inches, or order a shorter or longer blade to your spec.
Blade WidthStandard broad blade, or a narrower, faster section on request.
Pommel StyleFlat disc as standard, or a wheel, scent-stopper, or globular pommel.
EdgeSharpened to a true cutting edge, or left display-blunt on request.
Grip WrapBlack corded leather as standard, or brown, oxblood, or plain rosewood.
PersonalizationAdd a name, date, or engraving to the blade or scabbard.

Hand-Forged, Not a Wall-Hanger

This Fantasy Gladius

  • Hand-forged 5160 high-carbon spring steel
  • Oil-tempered, hard edge and flexible spine
  • Full tang, peened through the disc pommel
  • Solid steel fittings that carry real counterweight
  • Sharpened, balanced, made to your spec

A Wall-Hanger

  • Cast stainless, brittle under load
  • No real heat treatment
  • Rat-tail tang that snaps at the guard
  • Hollow or zinc-alloy pommel glued in place
  • Blunt, display-only

How It Is Made

You set the spec — length, width, pommel style, edge, grip wrap, and any engraving you want.
A smith forges the broad blade from a 5160 leaf-spring billet and draws the long triangular point.
The blade is oil-tempered, then polished to a satin finish and hand-sharpened.
We fit the crossguard, wrap the grip, seat the disc pommel and peen the tang, cut the banded scabbard, and ship worldwide tracked.

Who It Is For

  • Fantasy collectors who want the gladius silhouette without the historical constraints
  • Collectors who want a short, wearable single-hand sword rather than a full-length blade
  • Buyers who want a visually distinctive piece — the banded red and black scabbard is unusual
  • Cutting practitioners who want a broad, stiff blade for light target work
  • Larp and costume users, who should order the display-blunt option
  • Gift buyers personalizing a blade with a name, date, or engraving

What Is Included

  • One hand-forged fantasy gladius, built to your chosen spec
  • Banded red and black leather scabbard
  • Rosewood grip under a corded leather wrap, with polished steel crossguard and disc pommel
  • Any personalization or engraving you ordered
  • A satin-finished, sharpened blade
  • Everest Forge manufacturer warranty

Explore More Hand-Forged Swords

Medieval Fantasy LongswordThe hand-and-a-half sword →
Swords by CultureBrowse by tradition →

Shipping, Returns & Care

Shipping

In-stock specs dispatch within 2 to 3 business days; fully custom builds take roughly 4 to 6 weeks to forge before dispatch. We ship worldwide by DHL or FedEx in 7 to 14 business days, tracked. Import and blade laws vary by country, so please check your local rules before ordering.

Returns & Warranty

Every blade is backed by the Everest Forge warranty against forging and material defects. If something is wrong with your order, we will repair, replace, or refund it. Personalized and custom-engraved blades are made to order, so please confirm your spec carefully before purchase.

Care

Wipe the blade clean and dry after handling, and apply a light coat of oil before storage to protect the high-carbon steel from moisture. Treat the leather grip wrap and scabbard occasionally with a leather conditioner, and keep dyed leather out of prolonged direct sun so the red does not fade. Do not store the sword inside the scabbard for long periods, as leather traps damp against steel.

From The Forge

Build a Sword That Is Yours Alone

Beyond the options here, our Custom Forge service shapes a blade to your own length, section, pommel, grip, and engraving — direct from the maker in Kathmandu, roughly 4 to 6 weeks from order.

Start a Custom Forge →

Frequently Asked Questions

Is this a historically accurate Roman sword?

No, and we would rather be straight with you about that. The blade follows a Roman gladius profile, but the hilt is high-medieval European — an arched crossguard with ball terminals and a flat disc pommel, a style that appears on European swords from roughly the 12th century onward. Those two elements are separated by about a thousand years and never appeared together on a real sword. This is an original fantasy design, deliberately built that way. If you want historical consistency, buy our Roman gladius instead.

How does this differ from your Roman Gladius?

The blades are close; the hilts are not. Our Roman gladius is a Fulham pattern with a period-correct hilt — a ribbed wooden grip, a steel collar at the guard, and a turned globular pommel, paired with a plain brown leather scabbard. This fantasy gladius carries a medieval assembly instead: arched crossguard with spherical terminals, leather-wrapped rosewood grip, flat disc pommel, and a banded red and black scabbard. In the hand the disc pommel pulls the balance noticeably further back, so this one feels quicker at the hilt and less blade-forward. Buy the Roman version for reenactment or historical collecting; buy this one if you want the gladius shape with knightly fittings and a bolder look.

Is this a real, functional sword?

Yes. It is hand-forged from 5160 high-carbon spring steel, full tang, oil-tempered, and sharpened to a true cutting edge before it ships. The fittings are solid steel, not cast alloy, and the tang is peened through the pommel rather than glued or threaded. It is built to be handled and cut with.

What steel is it, and is it oil-tempered?

The blade is forged from 5160 high-carbon spring steel, the same alloy used in heavy-duty truck leaf springs, prized for toughness and edge retention. It is oil-tempered for a hard cutting edge backed by a flexible, shock-absorbent spine. On a short broad blade like this, toughness matters more than extreme edge retention, which is why we favour 5160.

Is it full tang?

Yes. The tang runs the full length of the hilt and is peened over through the disc pommel, so the crossguard, grip and pommel are mechanically captured on the tang itself. There is no rat-tail, no weld, and no glued-in stub to fail.

What does a disc pommel actually do?

It is a counterweight, not a decoration. A pommel — the word comes from the Old French for "little apple" — sits behind the hand and pulls the balance point of the sword back toward the grip. Without it a blade this broad would feel dead and blade-heavy; with it the sword recovers faster between cuts and takes less effort to hold on guard. A flat disc is one of the most effective shapes for the job because it puts its mass out at the rim rather than close to the tang. It is also the structural anchor for the whole hilt: the tang is peened over it, so it holds the assembly together under load.

Does it arrive sharpened?

Yes, sharpened as standard and finished by hand. If you need it blunt for larp, stage use, display, or to satisfy import rules where you live, choose the display-blunt option or tell us in your order notes. There is no extra charge either way.

What are the grip and fittings made of?

The grip is a rosewood core under a corded black leather wrap, which gives a secure hold and a little texture under the fingers. The crossguard and disc pommel are polished steel — solid, not cast alloy or plated pot metal. Brown, oxblood and plain unwrapped rosewood grips are available on request. Because rosewood and leather are natural materials, grain and colour vary between pieces.

What is the scabbard like?

A banded red and black leather scabbard, wrapped in alternating strips over a fitted core, with a riveted throat. It is the most distinctive thing about this sword and the fastest way to tell it apart from our historical Roman patterns at a glance. It is cut by hand to the blade size you order, so a custom blade length gets a custom scabbard to match.

Can I order a different blade length, width, or pommel?

Yes. Blade length, blade width and pommel style are all adjustable to order — wheel, scent-stopper and globular pommels are all within reach, and each changes the balance differently. Send us what you want and we will tell you honestly how it will handle before we forge it. Use Custom Forge to start that conversation.

Can I use it for test cutting?

Yes, within reason. It handles tatami mats, water bottles, and light green targets well, and the broad stiff blade rewards a committed cut. Do not use it on bone, metal, seasoned hardwood, or anything you would not put a good knife through. Check the peen at the pommel after every session — on a sword with a heavy pommel, the peen is what holds the whole hilt tight.

Do you ship worldwide, and how long does it take?

Yes. We ship worldwide from Nepal by DHL or FedEx in 7 to 14 business days with tracking. In-stock specs dispatch within 2 to 3 business days; fully custom builds take roughly 4 to 6 weeks to forge first. Import and blade laws vary by country, so please check your local rules before ordering.

Specification
Blade: 20.5 inches. Hand forged from 5160 carbon steel
Total Length: 27 inches
Handle: 6.5 inches overall with a 4 inch grip section. Full tang, rosewood under a corded black leather wrap, with polished steel arched crossguard and flat disc pommel
Weight: Approx 1240 grams total (blade approx 940 grams)
Note: As every piece is forged by hand, slight variation in weight, dimensions and finish may occur. Rosewood grain and leather colour vary between pieces. Keep the blade lightly oiled when not in use.

Write a review

Note: HTML is not translated!
Bad Good
Captcha