- Model: Gladius sword
- Product Code: Gladiussword3
- Location: Kathmandu, Nepal
Available Options
Long Gladius — A Hand-Forged Roman Sword with a Double-Edged Blade
The Long Gladius from Everest Forge is the longer end of the Roman gladius form — a broad, double-edged blade hand forged in Kathmandu, Nepal. It keeps the classic gladius silhouette and balance but in a longer, more substantial blade, fitted with a white wood grip and supplied with a leather scabbard.
The blade is forged from 5160 high carbon spring steel, oil-tempered to working hardness, with a full tang. It is a genuine, fully functional working sword, not a wall-hanger. The standard blade is 21 inches, and other lengths can be specified before forging.
How Long Is a Gladius?
The historical Roman gladius was a short sword, but "short" covered a real range. Most gladius patterns had blades between roughly 18 and 27 inches (about 45 to 68 cm). The early Hispaniensis was the longest, often around 24 to 27 inches; the later Mainz pattern was typically around 20 to 22 inches; and the standardised Pompeii pattern was usually the shortest, around 18 to 20 inches. Overall length, including the hilt, generally ran from about 24 to 33 inches.
This Long Gladius sits at the longer end of that range, with a 21-inch blade and a 29-inch overall length — giving more reach than a compact Pompeii while keeping the gladius balance. If you want a shorter or longer blade, the length is a choice you make before we forge it.
Why This Long Gladius Stands Apart
The longer gladius form
A 21-inch blade at the longer end of the gladius range — more reach than a compact pattern, with the same balanced feel.
Broad double-edged blade
A wide, double-edged gladius blade built for the classic thrust-and-cut, sharpened to a working edge.
White wood grip
A full-tang white wood handle, a lighter-toned grip that sets this gladius apart from the darker rosewood pieces in the range.
5160 spring steel, oil-tempered
The same high carbon spring steel used in vehicle leaf springs, chosen for toughness and resilience. Oil-tempered to a working hardness — a real, functional blade.
Full-tang construction
The tang runs the length of the grip for structural integrity — a fully functional, battle-ready sword built to be handled.
Hand-forged in Nepal
Forged by hand by our blacksmiths in Kathmandu. See the process on The Making and meet the team on Meet the Maker.
Specifications
Customise Your Long Gladius
Most details on this gladius can be specified to your preference before forging begins. Use the options on this page to build your blade, or contact us for anything outside the standard list.
Length
Standard 21-inch blade, or specify any length from 14 to 30 inches. Forged to your dimension at no extra charge.
Handle Material
White wood as standard. Rosewood, buffalo horn, and exotic timbers are available on request to suit display or handling preference.
Edge
Sharpened working edge by default, or a blunt training edge for HEMA sparring and stage rehearsal — included at no extra charge.
Engraving
Names, dates, Roman mottos such as SPQR, or a crest — engraved on the blade or handle, included at no extra charge.
Hand-Forged, Not a Wall-Hanger
An Everest Forge Long Gladius
- 5160 high carbon spring steel
- Oil-tempered to working hardness
- Full-tang construction
- Forged and shaped by hand
- A fully functional, battle-ready blade for cutting practice and reenactment
A typical decorative replica
- Stainless or unknown steel
- Little or no heat treatment
- Rat-tail or partial tang
- Cast or stock-removed in a factory
- Built for display only — not for handling
The Complete Gladius Collection
Battle Ready Gladius
A brass-hilted gladius with a ball pommel and a fullered, drilled blade.
Skeletonized Gladius
A modern, lightened gladius with a drilled, double-fullered blade.
Mainz Gladius
The early Imperial waisted pattern with a long reinforced point.
Pompeii Gladius
The standardised straight-edged pattern with a short triangular point.
All Roman Gladius Swords
Browse the full Everest Forge gladius range by pattern, length, and use.
Who This Long Gladius Is For
- Buyers who want more reach — those who prefer a longer gladius blade over a compact Pompeii or Mainz, while keeping the gladius balance.
- Roman history collectors — buyers who want a substantial, double-edged gladius in real, hand-forged steel.
- Reenactors and living history — groups who want a full-tang, functional gladius for kit and drill.
- Cutting-practice users — those who want a broad working blade for controlled cutting. A blunt training version is available.
- Gift buyers — a lasting hand-forged gift for a history enthusiast, with optional engraving.
- Film, theatre, and production — full-weight functional steel for productions, with blunt versions for choreography.
How It Is Made
Steel selection
We start with 5160 high carbon spring steel, the same material used in heavy-duty vehicle leaf springs, chosen for toughness and shock resistance.
Forging and shaping
The bar is heated and hammered by hand into the broad, double-edged long gladius blade.
Heat treatment
The blade is hardened and oil-tempered to a working hardness, balancing a durable edge against a resilient spine.
Finishing and fitting
The white wood grip is shaped and fitted, the edge is brought up, and the leather scabbard is finished to match.
What Is Included
- One hand-forged long Roman gladius in 5160 spring steel
- Leather scabbard
- Personalised engraving where requested, at no extra charge
- Care guidance for the blade, handle, and leather
Shipping, Returns, and Warranty
Every gladius ships from Kathmandu, Nepal via DHL Express or FedEx International on a Delivered Duty Paid (DDP) basis — duties and taxes are handled so there is nothing to pay on arrival. Typical delivery is 8 to 15 business days from order, including forging and processing time. Some countries restrict the import of swords above certain lengths; it is the buyer's responsibility to check local law before ordering.
Standard gladii carry a 30-day satisfaction guarantee in unused condition and a 6-month warranty against manufacturing defects. Custom and personalised pieces are forged to your specification and are non-returnable. Full details are on our Shipping and Returns and Warranty and Returns Policy pages.
Caring for Your Gladius
Wipe the blade clean after handling and apply a light film of mineral or blade oil to protect the high carbon steel from moisture. Store the sword out of the scabbard in dry conditions for long-term keeping, since trapped humidity can mark a carbon blade. Treat the leather occasionally with a leather conditioner, and keep the white wood grip away from prolonged damp or direct heat.
Frequently Asked Questions
How long is a gladius?
Most historical gladius patterns had blades between roughly 18 and 27 inches (about 45 to 68 cm), with overall lengths of about 24 to 33 inches. The early Hispaniensis was the longest, the Mainz sat in the middle, and the Pompeii was usually the shortest. This Long Gladius has a 21-inch blade and a 29-inch overall length, at the longer end of the range.
How long was the Roman gladius the legions actually used?
The legionary's gladius typically had a blade of about 18 to 24 inches depending on the pattern and period. The earlier Republican and Hispaniensis types tended to be longer, while the Imperial Pompeii pattern was shorter and more standardised. This piece reflects the longer end of that working range.
Why choose a longer gladius?
A longer blade gives more reach and cutting length while keeping the gladius's balanced, point-forward feel. It suits buyers who want more presence and reach than a compact Pompeii or Mainz pattern. If you prefer shorter, you can specify any length before forging.
What are the full dimensions of this gladius?
The standard piece measures 29 inches overall, with a 21-inch blade and an 8-inch handle. The length is a choice — you can specify any blade length from 14 to 30 inches before forging.
Is this a real, functional sword or just a display replica?
It is a real, fully functional hand-forged sword — 5160 spring steel, oil-tempered, full tang — inspired by the historical gladius. It is not a cast decorative replica. A blunt version is available if you want a piece purely for display.
What steel is the blade made from?
The blade is forged from 5160 high carbon spring steel, the same material used in heavy-duty vehicle leaf springs, valued for toughness, shock resistance, and edge retention. It is oil-tempered to a working hardness. Other steels such as 1095 and 1075 are available on custom request.
Is the blade sharp, or can I get it blunt?
The standard edge is a sharpened working edge. A blunt training edge is available at no extra charge for HEMA sparring, stage rehearsal, or where a blunt blade is preferred — just note it in your order or contact us before forging.
What is the handle made from?
The standard handle is white wood, full tang — a lighter-toned grip than the rosewood used on other pieces in the range. Rosewood, buffalo horn, and exotic timbers are available on request.
Does it come with a scabbard?
Yes. Every standard Long Gladius includes a handmade leather scabbard, for safe carry and storage.
How is it shipped, and how long does delivery take?
We ship from Kathmandu via DHL Express or FedEx International on a Delivered Duty Paid basis, so duties and taxes are handled with nothing to pay on arrival. Typical delivery is 8 to 15 business days from order, including forging and processing. Custom and personalised orders may take longer.
What is your return and warranty policy?
Standard gladii carry a 30-day satisfaction guarantee in unused condition and a 6-month warranty against manufacturing defects. Custom and personalised gladii are forged to your specification and are non-returnable. Full details are on our Warranty and Returns Policy page.
Can I order a custom or fully bespoke gladius?
Yes. Specify any blade length from 14 to 30 inches, a custom handle, a blunt training edge, and personalised engraving — or commission a fully bespoke gladius through our Custom Forge service. We confirm every detail before forging begins.
| Specification | |
| Blade: | 21 inches Long Blade Made from carbon steel |
| Total Length: | 29 inches long in total |
| Handle: | 8 inches long Full tang Handle |
| Weight: | 850 Grams approximately |
| Note: | Please note: As each sword is individually hand-forged, slight variations in measurements, weight, and appearance are natural and add to the uniqueness of each piece. |