- Model: Movie swords
- Product Code: Moveiwsword002
- Location: Kathmandu,Nepal
Available Options
The Barrow-Blade That Broke the Witch-King's Spell
This is the hand-forged replica of Meriadoc "Merry" Brandybuck's Barrow-Blade — the small, ancient sword that delivered one of the most important strikes in The Lord of the Rings. At the Battle of Pelennor Fields, when no living man could kill the Witch-king of Angmar, it was a hobbit with a forgotten Westernesse blade who broke the dark spell protecting him. Merry's sword struck first. Éowyn's blade finished the work. The prophecy was fulfilled because the right blade was carried by the right hands.
This Merry Sword is forged in Kathmandu, Nepal from 5160 high-carbon spring steel — the same steel used in our battle-ready historical swords. Full-tang construction, water-tempered, and built to the same standard as the Barrow-Blades it honours: a small sword that carries real weight in the hand.
"No living man am I. You look upon a woman."
— Éowyn, Battle of Pelennor Fields. The blow that followed was made possible by Merry's Barrow-Blade.
Where Merry Got the Barrow-Blade
Merry's sword does not come from the forges of Gondor or the woodland workshops of the elves — it comes from a barrow. In The Fellowship of the Ring, the four hobbits become lost in the misty Barrow-downs of Eriador and are captured by a Barrow-wight, an undead spirit haunting the ancient burial mounds. Tom Bombadil rescues them and gives each hobbit a sword taken from the Barrow's treasure — blades forged centuries earlier by the Men of Westernesse, the Númenóreans, for their war against the Witch-king of Angmar.
These are the Daggers of Westernesse — sometimes called Barrow-Blades, sometimes Barrow-Daggers, depending on the translation. Tolkien describes them as enchanted with spells designed specifically to harm creatures of the Witch-king's realm. They are small, finely made, and ancient — already old by the time the hobbits inherit them. When Merry strikes the Witch-king on the Pelennor Fields three thousand years later, he is using a weapon forged for that precise purpose, by a kingdom that has been dust for an Age.
What Makes This Merry Sword Different
Most Lord of the Rings Merry sword replicas are 420 stainless steel — display-only blades that cannot hold an edge or take any real handling. The licensed United Cutlery version, the most-shipped Merry sword on the market, is exactly this: stainless, blunt, intended for a wall mount. The Everest Forge Merry Sword is built differently:
- 5160 high-carbon spring steel — high toughness, takes and holds a working edge, absorbs shock without breaking. The same steel used in truck leaf springs and in our battle-ready historical longswords.
- Full-tang construction — single continuous piece of steel from tip to pommel. No welded extensions, no rat-tails.
- Water-tempered edge — heat-treated using traditional Nepalese methods for hardness with controlled flexibility.
- Hand-forged on the anvil — every Merry Sword is shaped and finished by master smiths in Kathmandu. Each blade carries small hand-finished details no stamped replica can reproduce.
- Functional, not decorative — comes with a working edge by default. Optional sharpened combat edge or blunted display version on request.
- Cosplay & convention safe — request a blunted edge in your order notes and the same blade ships convention-ready. One sword, two roles: full functional blade for home, blunt edition for events.
Blade Design & Historical Roots
The Merry Barrow-Blade design draws on real Anglo-Saxon and Iron Age short swords as much as it does on Tolkien's lore. Tolkien — a medievalist by profession — modelled the Westernesse blades on the seax: a single-edged short sword carried by warriors of early medieval Northern Europe, especially across what is now England and Scandinavia. The slight curve toward the tip, the broad belly of the blade, and the compact 16-inch length all reflect that tradition.
Where Boromir's Gondorian sword is a knight's longsword built for cavalry-era European combat, the Barrow-Blades are something older — closer to a hunting knife or short sword in the hand. They are the kind of blade a warrior would draw in tight quarters, in the dark, when reach matters less than speed and certainty. That is exactly how Merry uses his at Pelennor Fields: low, fast, and precise.
Specifications
| Blade Length | 16 inches (default — customisable 14" to 22") |
|---|---|
| Blade Material | 5160 high-carbon spring steel (truck leaf spring) |
| Blade Finish | Semi-polished with authentic forge marks (default). Customisable to Satin, Polished/Mirror, Raw Forge, or Blacked/Coated. |
| Tempering | Water-tempered for hardness with controlled flexibility |
| Construction | Full-tang — single continuous piece of steel from tip to pommel |
| Handle | 6 inches — Rosewood (default). Customisable to Horn (+$5), Bone (+$10), or Whitewood + Bone |
| Total Length | Approximately 22 inches (blade + handle) |
| Weight | Approximately 820 grams (handmade variation) |
| Scabbard | Cottonwood core wrapped in yak leather. Customisable colour: Black / Brown / Yellow / Red / Green / Blue |
| Edge | Working edge (default). Sharpened combat edge or blunted display version on request via order notes |
| Made In | Kathmandu, Nepal — hand-forged by Everest Forge master smiths |
All dimensions and weights are approximate due to the handmade nature of each blade.
Customise Your Merry Sword
Every Merry Sword is forged to order. Use the option menus above the Add to Cart button to configure your blade:
- Blade Finishing — Satin (default), Polished/Mirror (+$10), Raw/Forge Finish (–$10), or Blacked/Coated.
- Blade Length — 14" (–$10), 16" (default), 18" (+$15), 20" (+$35), or 22" (+$55). Larger lengths shift the design from a Barrow-Blade short sword toward a longsword profile.
- Handle Material — Rosewood (default — traditional dark hardwood), Horn (+$5), Bone (+$10), or Whitewood + Bone combination.
- Scabbard Colour — Black, Brown, Yellow, Red, Green, or Blue leather wrap over a cottonwood core.
- Personalisation — add a name, initials, quote, or short message engraved on the blade. Free with order.
- Custom Logo or Photo Engraving — upload your own image for engraving. Useful for clan crests, family arms, dedications, or commission gifts.
If you want a Merry Sword built outside these standard options — different blade geometry, different overall dimensions, special finish, scabbard with hand-tooled detail — the Custom Forge service can build it from your reference image or specification.
Cosplay, Conventions & LARP
The Merry Sword is one of the most popular Lord of the Rings cosplay swords — Merry's role at Pelennor Fields makes him one of the most cosplayed Tolkien characters, and a real hand-forged Barrow-Blade transforms a Hobbit Knight of Gondor build instantly. Most events require blunt edges for safety and weapon-policy compliance.
You don't need a separate cosplay version of this sword. Just add "Blunt edge for cosplay" in the order notes when you check out, and our smiths will ship the blade convention-ready — same forged steel, same full-tang construction, same scabbard, just a rounded edge instead of a working one. If you ever want it taken to a working edge later, any competent sharpener can do it.
- Comic Cons & fan conventions — blunt-edge build passes most weapon checks. Always confirm your specific event's policy.
- LARP & reenactment — durable steel and full-tang construction stand up to repeated handling far better than foam or stainless replicas.
- Renaissance faires & Tolkien meetups — pairs with Hobbit, Knight of Gondor, and Pelennor Fields theme builds.
- Photography & film props — hand-forged steel reads correctly on camera in a way stainless cannot.
Pair with Sam & Pippin's Barrow-Blades
The three Barrow-Blades carried by the hobbits — Sam's, Merry's, and Pippin's — were forged at the same time, by the same hands, in the same kingdom. Collectors who own one often build out the full set. Each blade has its own customisation profile and its own moment in the story:
- Sam Sword — the Barrow-Blade that wounded Shelob in the Pass of Cirith Ungol.
- Pippin Sword — the Barrow-Blade carried by the youngest hobbit knight of Gondor.
For a deeper read on the lore and history of the Barrow-Blades, see our blog: Lord of the Rings Swords — Merry, Pippin, Boromir & the Barrow-Blades.
Care & Maintenance
5160 spring steel is high-carbon and will rust if neglected. With basic care it will outlive you. After handling, wipe the blade down with a soft cloth, apply a thin coat of mineral or camellia oil, and store the blade in its scabbard or on a display stand away from direct humidity. If light surface rust ever appears, it can be removed with fine steel wool and re-oiled. The blade can be re-sharpened by any competent knife sharpener — it does not need a specialist.
Frequently Asked Questions
What is a Barrow-Blade and where does it come from in The Lord of the Rings?
The Barrow-Blades — sometimes called Daggers of Westernesse — are ancient swords forged by the Men of Westernesse, the Númenóreans, for their wars against the Witch-king of Angmar. In The Fellowship of the Ring, Tom Bombadil rescues the four hobbits from the Barrow-downs and gives each of them one of these blades. Sam, Merry, and Pippin carry theirs throughout the rest of the trilogy. Merry's is the one that breaks the dark spell on the Witch-king at the Battle of Pelennor Fields.
Where did Merry get the Barrow-Blade?
Merry, Pippin, Sam, and Frodo are captured by a Barrow-wight in the Barrow-downs of Eriador early in The Fellowship of the Ring. Tom Bombadil rescues them and takes four ancient blades from the Barrow's treasure as gifts — one for each hobbit. The blades had been forged thousands of years earlier by the Men of Westernesse for their wars against Angmar. Merry's blade is the one used at Pelennor Fields three thousand years later.
Is this a sword or a dagger?
Tolkien used both terms in different parts of the books, which is why the Barrow-Blades are sometimes called Barrow-Swords, sometimes Barrow-Daggers, sometimes Daggers of Westernesse. By human standards the 16-inch blade is a long dagger or short sword. By hobbit standards it is a full-sized sword. Everest Forge's replica is forged at 16 inches by default — sword-length in the hand of an adult collector — with optional 14" to 22" sizing.
How is this different from the United Cutlery Merry sword?
The United Cutlery licensed Merry sword is made from 420 stainless steel and intended for display only. It cannot hold a working edge and is not a functional blade. The Everest Forge Merry Sword is hand-forged from 5160 spring steel, full-tang, water-tempered, and built to be used. It is also fully customisable — blade length, handle material, scabbard colour, and engraving — which the licensed display replicas are not.
Can I use this Merry Sword for cosplay or conventions?
Yes — and you do not need a separate cosplay version. Add "Blunt edge for cosplay" in the order notes at checkout, and our smiths will ship the same hand-forged Barrow-Blade with a rounded edge instead of a working one. The blade is convention-ready out of the box. Always confirm your specific event's weapon policy beforehand. If you decide later you want a working edge, any competent sharpener can do it.
Can the blade length and handle be customised?
Yes. The default is a 16-inch blade with a rosewood handle, but you can choose blade lengths from 14 to 22 inches and handles in rosewood, horn, bone, or whitewood + bone. The scabbard colour is also fully customisable across six leather options.
How long does the order take to ship?
Standard configurations typically ship within 5 to 10 business days. Heavily customised builds — non-standard blade lengths, horn or bone handles, deep engraving, custom photo engraving — usually take 3 to 5 weeks because each piece is forged to order. Worldwide shipping is via DHL or FedEx with tracking.
Will the blade rust? How do I look after it?
5160 spring steel is high-carbon and not stainless — it will rust if neglected. With basic care it will outlast you. Wipe the blade clean after handling, apply a thin coat of mineral or camellia oil, and store in the scabbard or on a display stand. If surface rust ever appears, it cleans off with fine steel wool. The blade can be re-sharpened by any competent knife sharpener.
IP & Trademark Disclaimer: Everest Forge produces hand-forged interpretations inspired by bladed weapons that appear in The Lord of the Rings film trilogy. We are not affiliated with, endorsed by, or licensed by Warner Bros. Discovery, New Line Cinema, MGM, the Saul Zaentz Company, or the Tolkien Estate. All character names, film titles, and franchise references are used for descriptive identification only. All trademarks are the property of their respective owners.
| Specification | |
| Blade: | 16 inches long Blade Hand forged from 5160 leaf spring (Carbon steel) |
| Total Length: | 24 inches Long in total |
| Handle: | 6 inches full tang Handle is made from Rosewood |
| Weight: | 820 Grams approximately |
| Note: | All dimensions and weights are approximate due to the handmade nature of the product. |